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Famous Engineers > Father of the Modern Tunnel

 

Born in 1769, he designed a tunnel under the River Thames - the first tunnel under a river anywhere in the world.  His patented method of digging with a protective shield is still used today.

 

This native Frenchman emigrated to America and became Chief Engineer of New York.  He designed a new foundry and submitted the winning design in a competition for the new Congress Building, though his design was ultimately deemed too expensive to build.

 

He then moved to England and manufactured wood blocks for the British Navy.  But, his greatest achievement would come later.  His tunnel is considered one of the greatest civil engineering achievements in history.

 

Along the way, he made and lost a fortune, was thrown into debtor's prison and lost his sweetheart while fleeing revolutionary France - only to reconnect with her years later in England.

 

Who was this extraordinary engineer?

 

 

Marc Brunel was one of the most innovative engineers of his day. He was born on April 25, 1769 in Hacqueville, France. He joined the French Navy but had to flee France because of his outspoken royalist views. He emigrated to America where he became the Chief Engineer of New York and worked on many engineering projects.

In 1798 Brunel met Major-General Hamilton, the British aide-de-camp and secretary at Washington, and over dinner had the idea that made him his first fortune…

At the dinner table was a fellow countryman, M. Delabigarre, who had just arrived from England. Conversation turned to ships and navies, and then to the manufacture of wood blocks for sailing ships. These wood blocks housed the sail ropes. A seventy-four-gun ship of the line needed 1400 blocks. The blocks were made by hand. If we multiply 1400 by the number of commissioned ships in an expanding navy, we begin to get some idea of the problem. Moreover, because the blocks were subject to storm, sea water, wind, ice and sun, each ship would sensibly set sail with a hold full of replacements for the voyage.

To spell it out, the English navy was producing millions of handmade wood blocks every year, and throwing millions of split and perished items into the ocean. Here was a manufacturing opportunity, and Marc Brunel seized it.

He sailed from New York on January 20 1799, and landed at Falmouth in March, intent on making his fortune. It is not difficult to imagine the suspicion that English officialdom would have had for a Frenchman, from the land of bloody revolution, sailing from America, the land of rebellion. But Marc Brunel had the advantage of an introduction from his friend, General Hamilton, to Earl Spencer of Althorp (Lady Diana’s ancestor). The loyal support of Lord and Lady Spencer were to prove invaluable to the young American, and later to his famous son, Isambard Kingdom Brunel.

In 1809 Brunel was shocked to see the lacerated feet of returning veterans of the Battle of Corunna. He designed a set of machines that produced good strong boots and shoes in nine different sizes. 24 disabled soldiers manned the factory. Like all his designs, Brunel's boots were a great success and in 1812, the Foreign Secretary, Lord Castlereagh, persuaded him to expand production in order to fill the army's total requirements.

Peace, however, came close to ruining Brunel, as contracts were cancelled. So he spent time in the Kings' Bench Prison, Southwark for debt. Fear that Brunel was leaving his adopted country for Russia led the government to pay off Brunel's creditors.

Fortune was not the only thing Brunel was seeking in England.  He came to England looking for the English girl with whom he had fallen in love with in France, for he had escaped from revolutionary France with his life, but without his heart. This he had lost to Sophia Kingdom, a young English girl staying with friends in Rouen.

Marc Brunel found his sweetheart in London, married her, and eventually settled in Rotherhithe. Here he began a famous piece of engineering, a tunnel under the River Thames, and the first tunnel under a river anywhere in the world.

In 1825, Brunel began construction of a tunnel under the Thames River between Rotherhithe and Wapping.  Previous attempts, in 1801 and 1807, were unsuccessful mainly because excavation met quicksand, a sand through which fast moving water causes the sand to be held in suspension. The general opinion, formed in engineering circles at the time, was that there was no practical means of tunneling under the Thames.  

However, Brunel patented the "tunneling shield" in 1818 - a device that made possible tunneling through waterbearing strata.  In essence, it was a cylinder pushed ahead of the tunnelling equipment, to provide advance support for the tunnel roof. Something like this was needed when tunnelling in soft or unstable ground. The shield was pushed forward by hydraulic jacks, about four inches at a time. While the iron shield held up the wet sandy muck, workers lined the tunnel walls with brick.

Work on the tunnel began in 1825. It started at Rotherhithe, on the south bank, and Marc Brunel laid the first brick himself, the second being laid by his 19-year-old son, Isambard Kingdom Brunel. The design of the tunnel was to allow two carriages and a footpath. But construction was slow. Each foot of tunnel required 5500 bricks to be laid. On several occasions the works were flooded, and on one of these seven workers were drowned (the River Thames at that time was an open sewer). Isambard saved the lives of several men but was seriously injured himself.

During the period 1828-1835, all work on the tunnel was halted because the money had run out. Further financial aid was obtained from the government, however, and finally on March 25, 1843, the 1300 feet long and 35 feet wide tunnel was opened. There were insufficient funds available to build the ramps needed for carriages, in accordance with Marc Brunel's original design, so it opened as a foot tunnel, charging a small toll. About 50,000 people walked through the tunnel during the first two days of operation, and more than one million used it in the first four months.

The tunnel was later adapted for railway use, and remains to this day as an important part of the East London Line on the London Underground system. It is a measure of the quality of the original construction that no major refurbishment was needed until the 1990s, some 150 years since the tunnel first opened.

Today, in the Rotherhithe Station, by the entrance to the tunnel, is a commemorative plaque erected by the American Civil Engineers and the British Institution of Civil Engineers.  It celebrates Brunel’s tunnel as one of the most important civil engineering sites in the world. Today Brunel’s patented method is used universally; workers dig within a protective shield, and build the walls as they dig. Without the principle he established in the 19th century, none of the underground systems in the world would have been constructed. The Channel Tunnel, linking his country of birth with his country of adoption, would not have been possible.

Sir Marc Isambard Brunel (1769 - 1849) was knighted in 1841 by Queen Victoria in recognition of his engineering achievements.

 

 

 

 

 

 

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